Why World‑Class Companies Don’t Rely on Heroes: An Introduction to TPM
ML
About the Course
This course introduces the principles of Total Productive Maintenance (TPM) and explains why world-class organizations focus on building reliable systems rather than depending on individual heroes to solve recurring operational problems. TPM is a proven approach that promotes equipment reliability, operational excellence, employee ownership, and continuous improvement across the organization.
Participants will learn how TPM helps prevent breakdowns, improve productivity, reduce losses, and create a culture where everyone contributes to operational success. Through practical examples and case studies, learners will discover how TPM supports sustainable performance and long-term business competitiveness.
Course Objective
- To understand the fundamentals and importance of Total Productive Maintenance (TPM)
- To recognize the limitations of relying on individual expertise instead of robust systems and processes
- To apply TPM principles that improve equipment reliability, productivity, and operational excellence
Course Outline
- Why Heroes Are Not a Sustainable Strategy- The risks of depending on a few key individuals
- Building systems that consistently deliver results
- Introduction to Total Productive Maintenance (TPM)- History and objectives of TPM
- The role of TPM in operational excellence
- The Eight Pillars of TPMOverview of TPM pillars and their purpose
- How each pillar contributes to organizational performance
- Autonomous Maintenance and Employee Ownership- Empowering operators to care for equipment
- Developing accountability and proactive maintenance practices
- Measuring Equipment Effectiveness- Understanding Overall Equipment Effectiveness (OEE)
- Identifying and reducing equipment-related losses
- Creating a Culture of Continuous Improvement- Integrating TPM with Lean and Kaizen principles
- Case studies from world-class organizations
Target Participants
This course is designed for:
- Industrial engineers and manufacturing professionals
- Operations, production, and maintenance personnel
- Supervisors, team leaders, and managers
- Continuous improvement and quality practitioners
- Students and professionals interested in operational excellence and TPM
Certificate Requirements
- Completion of recorded webinar + quiz
- Pass the 10-item multiple choice with 80% mark
- Comment your feedback on the main page of the course
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